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Conical Mixer
Delivers 2–3 times higher efficiency compared to traditional mixers.
● Superior Homogeneity (99 %+): Critical for precision-driven industries like lithium battery material production, where uniform blending of electrode materials directly impacts battery performance.
● Energy Efficiency: Optimized power system and efficient mixing mechanism reduce energy consumption by 30–40% versus conventional mixers.
Low-energy operation supports controlled chemical reactions in sensitive materials.
● Broad Material Compatibility: Ideal for mixing materials with significant differences in density or viscosity without stratification or segregation.
● Closed Structure & Easy Maintenance: Fully sealed design prevents leakage and contamination.
Equipped with a quick-open discharge valve for rapid unloading and cleaning, enhancing productivity.
● User-Centric Design: Simple yet robust structure with reliable transmission.
Adjustable mixing time and speed for tailored results across diverse materials.
Product Description
The cone mixer has wide adaptability, will not overheat heat-sensitive materials, will not extrude and grind granular materials, and will not produce stratification and segregation when mixing materials with different specific gravities and particle sizes. It is widely used in the mixing process of powders and powders, particles and particles, powder and liquid in the fields of chemicals, pesticides, dyes, food, battery materials, rare earths, photovoltaics, fertilizers, rubber and plastic materials, etc.
The driving device of the double-helix cone mixer can output two independent sets of output shafts with different speeds at the same time, and the spiral on the cantilever can form a revolution and rotation mode during stirring.
The ribbon cone mixer and the paddle cone mixer adopt a single-output shaft drive, and a sealing isolation device is installed at the output shaft position of the drive group to prevent any leakage pollution.
Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.
Working Principle
The Dual-Spiral Conical Mixer achieves thorough blending through four synergistic forces generated by two asymmetric spirals:
Discharge Port Configuration and Sealing Solutions
To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:
Spherical Powder Valve | Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue. | |
Plum-Blossom Staggered Valve | Designed for simplicity and precise control over discharge speed. | |
Valve Actuation Options | Manual, Pneumatic, Electric. | |
Sealing Systems | Standard Packing Seal ,Skeleton Seal, Mechanical Seal. |
Features
Customizable to meet material, industry, and process requirements:
- Material Options: Carbon steel, manganese steel, stainless steel (ideal for sanitary or corrosive environments), or other specialized steel alloys.
- Internal Functional Coatings: Anti-corrosion, anti-adhesion, isolation, or wear-resistant coatings/protective layers can be applied to critical areas.
- Stainless Steel Surface Finishes: Mechanical Treatments: Sandblasted (matte texture), brushed (linear grain), polished (smooth finish), or mirror-finished(high-gloss).
Drive System Configuration
The mixer's drive system is customized with varying power and capacity based on material properties, startup methods, and process requirements.
Dual-Spiral Conical Mixer Features
Equipped with a dedicated dual-output reducer gearbox assembly, custom-built using cycloidal pinwheel, gear, or worm gear mechanisms for precise torque and speed control.
Agitator: Two asymmetric spirals are fixed on a revolving cantilever; Single-axis double-helix blade agitator
Customizable Openings
Depending on operational requirements, the mixer's top openings can be configured with:
Functional Ports: Access hatches, cleanout doors, feed inlets, vents, or dust extraction ports.
Opening Styles:
● Flanged Standard Ports – For secure, leak-proof connections.
● Quick-Open Cover Doors – Hinged or removable covers for rapid access.
● Full-Opening Chamber Cover – Entire top section opens for unrestricted internal access and cleaning.
Customizable Components for Diverse Industry and Process Requirements
The dual-axis gravity-free mixer can be equipped with various add-on components to meet specific industrial and process needs, including:
Process-Specific Configurations: Vacuum or Pressurized Operation: Customized for vacuum or pressurized environments to handle sensitive, reactive, or volatile materials.
Heating/Cooling Systems: Integrated with circulating medium jackets or steam coil jackets for precise temperature control during mixing.
Material-Specific Enhancements: Specialized Coatings: Anti-corrosion, anti-adhesion, or metal-isolating coatings to protect against aggressive, sticky, or reactive materials.
Wear-Resistant Mixing Screws: Screws reinforced with overlay welding of wear-resistant alloys for prolonged service life in abrasive applications.
Liquid Dispersion System: Liquid Spray Module: A pressure-fed spray system (comprising a pressure source, liquid reservoir, and spray nozzles) ensures uniform dispersion of small liquid volumes into bulk materials, enhancing homogeneity and preventing localized clumping.
Thermal Management: Jacketed Designs: Maintain consistent thermal conditions for heat-sensitive or exothermic reactions, ensuring stable mixing performance.
Can be equipped with a variety of components
Specifications | Effective volume | Maximum batch output | Speed | Power | Size（mm） | Weight（kg） |
DLZ-0.3 | 0.18 | 200 | 2/68 | 3 | 1730×980×980 | 500 |
DLZ-0.5 | 0.18 | 200 | 2/68 | 3 | 2000×1140×1140 | 600 |
DLZ-1 | 0.18 | 200 | 1.8/57 | 4 | 2700×1460×1460 | 1200 |
DLZ-2 | 0.18 | 200 | 1.8/57 | 5.5 | 3220×1820×1820 | 1500 |
DLZ-3 | 0.18 | 200 | 1.8/57 | 7.5 | 3600×2040×2040 | 2300 |
DLZ-4 | 0.18 | 200 | 1.8/57 | 11 | 3870×2290×2290 | 2600 |
DLZ-5 | 0.18 | 200 | 1.8/57 | 15 | 4200×2460×2460 | 3000 |
DLZ-6 | 0.18 | 200 | 1.8/57 | 18.5 | 4420×2560×2560 | 3200 |
DLZ-8 | 0.18 | 200 | 1.8/57 | 22 | 4750×2840×2840 | 4000 |
DLZ-10 | 0.18 | 200 | 1.8/57 | 37 | 5100×3000×3000 | 5500 |
Product case
Good reasons for working with us
Material Selection and Process Considerations for Conical Mixers
Selecting a suitable conical mixer requires evaluating material properties, mixing objectives and production conditions. These factors help determine the appropriate mixer structure, internal materials and discharge configuration.
1. Consider Material Characteristics
Powder density, particle size, flowability, moisture content and abrasiveness all influence mixing performance. Materials with significant differences in density or particle size may require particular attention to mixing circulation and discharge conditions.
- Fine powders: Consider dust containment and effective material circulation.
- Granular materials: Select a mixing structure that minimizes unnecessary particle damage.
- Moist or cohesive materials: Evaluate adhesion, cleaning and discharge requirements.
- Abrasive materials: Consider wear-resistant materials or protective surface treatments.
2. Match Mixer Configuration to Production Requirements
Different production processes require different equipment configurations. When selecting an industrial conical mixer, consider the following factors:
| Selection Factor | What to Consider |
|---|---|
| Batch Capacity | Effective working volume and material loading ratio. |
| Mixing Requirements | Material uniformity, particle characteristics and mixing sensitivity. |
| Contact Materials | Carbon steel, stainless steel or suitable protective coatings. |
| Discharge Method | Valve structure, sealing requirements and downstream equipment. |
| Cleaning Requirements | Access openings, internal surface finish and product changeover frequency. |
3. Integrate Mixing with Material Handling
A conical mixer can be integrated into a complete powder processing line. Feeding equipment, dust collection, temporary storage and packaging systems should be considered together to improve material transfer and production coordination. We provide mixing and material handling equipment for different industrial processing arrangements.
Conical Mixer FAQs
Find answers to common questions about conical mixer applications, equipment selection, operation and industrial purchasing.
1. What materials can a conical mixer process?
A conical mixer can process many types of powders and granules, as well as certain powder-liquid mixtures. Typical applications include chemicals, fertilizers, food ingredients, battery materials and plastic additives. Material flowability, moisture and density should be evaluated before selecting the equipment.
2. How does a double helix conical mixer work?
Two spiral agitators perform self-rotation and orbital revolution inside the conical vessel. This combined movement lifts, circulates and redistributes materials in multiple directions to achieve uniform powder blending.
3. Can a conical mixer blend materials with different densities?
Yes. Its multidirectional mixing movement helps distribute materials with different bulk densities. However, material differences, particle size and flowability should be considered to reduce segregation risks.
4. What is the difference between a conical mixer and a double cone mixer?
A conical mixer generally uses internal spiral agitators to lift and circulate materials, while a double cone mixer relies primarily on vessel rotation. The former provides active mechanical mixing, whereas the latter uses a tumbling action. The appropriate choice depends on material properties and process requirements.
5. Is a conical mixer suitable for heat-sensitive materials?
It can be suitable for heat-sensitive materials because mixing does not rely on high-speed grinding. Actual temperature rise depends on operating speed, mixing duration, material properties and process conditions.
6. How do you choose the capacity of an industrial conical mixer?
Capacity selection should consider the required batch output, material bulk density, working volume and loading ratio. The equipment's effective volume should not be confused with its total vessel volume.
7. What materials are available for conical mixer construction?
Common construction options include carbon steel and stainless steel. Depending on the application, internal surfaces can also be treated with suitable anti-corrosion, anti-adhesion or wear-resistant coatings.
8. What discharge valve options are available?
Available configurations include spherical powder valves and plum-blossom staggered valves. Manual, pneumatic or electric actuation can be considered according to discharge control, sealing and process requirements.
9. Can a conical mixer be integrated into an automated production line?
Yes. A conical mixer can be incorporated into a production line with feeding, conveying, storage and packaging equipment. The integration layout depends on plant space, material flow and production sequence.
10. How can we select the right conical mixer for our production process?
Start by evaluating material characteristics, batch capacity, mixing objectives, contact material requirements and discharge conditions. We can assess these technical factors to help select a suitable conical mixer configuration for your production application.
After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.